|Gemini Baby Flavour Application System.
|The on-line application of flavouring within the Secondary cigarette or filter manufacturing process.
Designed to apply liquid flavours to tobacco, or filter tow. An entry level system that delivers cold flavours only.
The Gemini Baby shares many of its core components with the Gemini, utilising this tried and tested technology to provide an entry level machine for the application of cold flavour. All of which is done without compromising speed or accuracy.
Is it possible to apply heated flavour using the Gemini Baby
No. The Gemini Baby is an entry level version of the proven Gemini system and does not offer the heating option.
What type of control system is the Gemini supplied with?
The HMI is an Industrial PC enclosed in a compact brushed stainless steel cabinet.The Kaymich application is proprietary software that provides a visual interface to monitor process parameters and enables the user to modify control parameters. The HMI is also used to collect run time data so that all production process data may be monitored at a later date.
Is the flow meter fitted as standard?
Yes, a Coriolis type flow meter is fitted as standard.
What is the minimum amount of flow detectable by the flow meter?
The minimum flow detectable by the flow meter is 0.5 gram/min (500mg/minute).
What modifications are made to the host machine for each type of applicator?
For all host machines, an encoder, junction box and cabling are installed.The modifications required then per host machine depend upon the type of applicator. The filter applicator is designed to mount upon the nozzle of the stuffer jet. Depending upon the type of stuffer jet some minor modifications may be required and these are usually carried out during installation. The tobacco applicator (garniture) requires the drilling of the tobacco plate to enable the applicator nozzle to be inserted and apply flavour to the tobacco rod. This work is usually undertaken during installation.
Liquids with a flashpoint ≤40°C
NOT SUITABLE FOR USE WITH THIS SYSTEM.
Liquids with a flashpoint >40°C and ≤90°C
Suitable for use, please see manual for operating instructions.
Heated flavours with a flashpoint >90°C
Can be used without changes to the units’ configuration.
Whilst our products are designed to work with a wide range of materials performance will optimised by selection of the most suitable grade to match your process parameters. Please contact us if you require any assistance in identifying a solution for your requirements.
Air: Dry, filtered non lubricated - 75 to 100 psi (5 to 7 bar)
Electrical voltage – 415Vac 50/60Hz (three phase with neutral and earth) Current: 10 Amps/Phase
Flavours must be suspended in glycol or simolar carier and liquid at room temperature. Typical flavour application includes Menthol (crystal or solution), Mint, Fruit, Clove, Vanilla, Liqueurs flavouring. Menthol crystals, natural or synthetic. Viscosity, not critical. Other flavours may also be applied. Please contact Kaymich to confirm compatibility.
Maximum capacity 100 litres
Temperature control range– Ambient only
Flow rate– 288ml/minute per track
Gemini Baby dimensions – H=1000mm,W=1400mm, D=650mm
HMI Dimensions – 420mm x 375mm x105mm
Data Collection:– Is a software feature providing remote access via Ethernet to ‘Gemini’ and a number of ‘live’ making machines parameters. Using the ‘Data Collection’ feature, users owning a number of Kaymich flavour systems have the advantage of monitoring several production lines from one remote PC.
Data logging: For product traceability. A software feature which enables the user to store and subsequently analyse user selected data. Requirements: • OPC client configured to collect and store data from ‘Gemini’ • One available Ethernet network connection per ‘Gemini’ flavour unit • Network security configuration
Agitation system for blended liquids.
6L Sample tank for low volume production or samples.