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Contact: +44 (0)114 2446071

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CSS1000 Cigarette Side SeamAdhesive Application System - Gravity

Product:

CSS1000 Cigarette Side Seam - Gravity

Application:

The application of aqueous dispersion adhesive (PVA) fed by gravity, on a cigarette making machine.

Overview:

Designed to apply adhesive to the side seam of the cigarette paper on a low speed making machine.

Key Features

  • Gravity suitable for speeds up to 8000cpm and subject to adhesive specification employed.
  • Both the gravity fed and pump fed Side Seam Adhesive Application Systems incorporate the Kaymich side seam applicator, which has a diaphragm seal eliminating adhesive entering the working parts of the applicator, providing reliability.
  • Optional manual or automatic retracting stand. Fine adjustment of the applicator to paper position is offered by both options.
  • Adhesive application relative to machine speed.
  • No moving parts during application.
  • Integral shorts blower removes tobacco shorts from the seam of the cigarette rod.
  • Manual over-ride for easy flow checks and setting (pump fed option).
  • Choice of nozzle designs depending upon host machine and lap width required. See appendix.
  • Carbide coated nozzle tip for long life.

 

GRAVITY FEED

  • Reliable and consistent application, high production efficiency.
  • Low maintenance.
  • Lower cost alternative to pump fed solution.
  • Simple to install and operate.

 

 

 

Gravity Fed Side Seam Adhesive Application System

Side seam applicator on automatic retracting stand

FAQs

APPLICATOR

Can the nozzle be replaced as a single part?
No. The needle and nozzle are machined as a matched pair to ensure the integrity of the seal.

Are the nozzles available with different diameter outlet?
Yes. 0.8mm, 1.0mm, 1.5mm and 2.0mm as standard, other sizes on request

How can we determine the correct replacement needle and nozzle?
The simplest way is to provide Kaymich with the applicator serial number located in the keyway. Otherwise confirmation of the nozzle diameter and host making machine is required.

 

GRAVITY

How do we adjust the amount of adhesive applied to the cigarette rod?
The flow rate of the adhesive is controlled by the rear adjuster on the applicator; this determines the distance the needle retracts from the nozzle and hence, adhesive flow.

Is the application relative to machine speed?
Yes, the Venturi pressure drop principle is created by the cigarette paper and air passing over the end of the nozzle. It is therefore self-regulating.

What types of glue can be used?
Synthetic resin emulsion – PVA or EVA, viscosity range 150 – 1500 centipoise with solids content 45% to 55%.

What making machine speed can the system handle?
Depending upon materials, up to 8000cpm.

Notes

  • Gravity option can only be used with PVA adhesive.
  • Gravity option maximum speed 8000 cpm.
  • Minimum adhesive viscosity for gravity option 150 centipoise.
  • Maximum adhesive viscosity for gravity option 1500 centipoise.
  • Not to be used with lubricated air supplies.

Technical Specification

Suitable for fitment to the following machines:
Decouflè: LOF, LOG, LOGA, 3D
Hauni: Garant 1, Garant 4, all versions of the Protos up to the Protos 80
Molins: All Molins machines up to the Passim 80
Sasib: CS2, CS5, CS6, CS8, CS9, Sigma 1, Sigma 2
Skoda: C8, C9, C11
When ordering please ensure the make and model of the machine is quoted. For all other machines please contact Kaymich.

 

Services Required:
Dry, filtered, non lubricated compressed air, 60 to 100psi/4 to 7 bar. Air inlet 6.00 mm OD. No electrical services required. No lubrication required.
Electrical voltage – 110 VAC
(For other voltages please contact Kaymich)

 

Wetted Parts:
Stainless steel or EPDM

 

Speed of Operation:
Min/Max 0 to 8,000 cpm. For higher production speeds please contact Kaymich.

 

Nozzle Specifications:
Stainless steel with carbide coated tip. 1.00 mm diameter standard. 1.5 mm can be supplied on request.

 

Adhesive Tank Capacity:
5 litres standard. 15 litres can be supplied on request.
Tank height should nominally be 300 mm above the applicator depending on adhesive viscosity.
Adhesive inlet – 13 mm internal diameter.

 

Adhesive Recommendations:
Whilst our products are designed to work with a wide range of adhesives performance will optimised by selection of the most suitable grade to match your process parameters. Please contact us if you require any assistance in identifying a solution for your requirements.

Type – Synthetic resin emulsion.
Viscosity range – 150 to 1500 centipoise.
Solids content – 45% to 55%
For adhesive grade recommendations please contact your regular supplier.